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Vision Inspection Module for Slat Counter

Vision Inspection Module for Slat Counters

Inspect tablets, capsules and softgels directly on bottle-filling lines. A camera array, dedicated lighting and AI Deep Learning with Pattern Recognition synchronize inspection with slat movement. For pharmaceutical and nutraceutical production, including dietary supplements.

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Vision Inspection Module for Slat Counter
Vision Inspection Module for Slat Counter · Integrated Equipment View
Product Video

See inline inspection
in operation.

Slat counter vision inspection case study.

Inline vision inspectionCamera-visible surfaces
New machines & retrofitsHost-specific integration
Up to 8 slats/secondNominal processing speed
Product coverage

Inspect your product.
Keep your counting line moving.

Product-specific recipes evaluate the surfaces visible to the camera array during inline handling.

Tablets

Tablets

Evaluate size, shape, color and visible appearance against the selected product recipe.

Capsules

Capsules

Evaluate size, shape, color and visible appearance against the selected product recipe.

Softgels

Softgels

Evaluate size, shape, color and visible appearance against the selected product recipe.

Defect examples

Identify visible defects.
Apply your product criteria.

Check broken or chipped products, abnormal size and shape, color deviations and visually distinguishable product mix-ups. Empty slat positions can also be identified.

Broken Products example
Broken Products
Substantial Chips example
Substantial Chips
Pronounced Deformation example
Pronounced Deformation
Major Discoloration example
Major Discoloration
Large Visible Stains example
Large Visible Stains
Mixed Product example
Mixed Product

Representative appearance examples. Detectability depends on camera-visible surfaces, product presentation, lighting and the selected recipe.

How it works

Inspection synchronized
with slat movement.

SYNCHRONIZED IMAGING

Capture the Slat

A host-specific camera array and dedicated lighting capture the products as each slat passes the inspection position.

AI INSPECTION

Evaluate Visible Surfaces

AI models and defined measurements check broken products, size, shape, color and empty positions.

HOST INTERFACE

Communicate Inspection Results

Results are synchronized with the host controls and the agreed handling or rejection architecture.

AI Deep Learning + Pattern Recognition

Combine trained AI models with defined measurements for product-specific inspection.

Recipe Management

Saved recipes and adjustable inspection parameters simplify setup and changeover.

Inspection Records

Four user levels, defect statistics, PDF reports, audit trails and USB export support controlled operation and quality review.

Configurations & specifications

Three slat widths.
Matched to your host machine.

Compare 15, 20 and 40 inch configurations.

15 in Slat Configuration
Slat width15 in
CapacityUp to 28,800 slats/hour (8 slats/second)
Inspectable productsTablets, capsules and softgels
Inspection contentsBroken, shape and color defects; empty slat positions
Number of cameras3
Power1.5 kW
Power supply120/208 V AC, 60 Hz, 3-phase, 5-wire
Air pressure0.6 MPa
Air consumption4 gal/min
Dimensions, L × W × H27.8 × 11.0 × 15.1 in
Total weight65 lb

Final performance depends on host-machine motion, presentation, product density, optical access and reject architecture.

Line integration

Build inspection
into your counting line.

Coordinate imaging, product tracking, rejection and bottle-filling controls around the host equipment.

New Slat Counters

AIACVISION supplies vision inspection and communicates results to the host controls. The slat-counter supplier provides product handling and rejection. AIACVISION can supply a rejection assembly if required.

Existing Slat Counter Retrofits

Add vision inspection and a rejection system to an existing slat counter. Mechanical and control interfaces are tailored to the host machine.

Inspection and Rejection Workflow

Inspection is synchronized with slat movement. The host line coordinates the handling of rejected product and short-count bottles; counting accuracy and bottle control must be assessed with the host system.

Questions About Vision Inspection Module for Slat Counters

How does the module fit a slat counter?

The camera array, lighting and inspection timing are matched to the host slat counter.

What happens to a bottle after a defective product is removed?

The line coordinates rejected product and short-count bottle handling. Confirm the host machine rejection arrangement for the installation.

Which line details are needed for integration?

Provide the host model, slat dimensions, product, throughput and bottle handling requirements.

Let's discuss your application

Your product.
Your inspection requirements.

Share your product type, target defects and required capacity. We will help you evaluate the next step.

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